Ongoing Projects Want to share your ongoing Subaru project with the rest of Subaru Community? Tell us what you did, how you did it and what else are you going to do.

1991 Legacy sport into Legacy RS Type RA Spec build

Thread Tools
 
Search this Thread
 
Old Apr 12, 2013 | 08:23 PM
  #61  
22B05STI's Avatar
Thread Starter
Registered User
 
Joined: Aug 2012
Posts: 206
From: Monterey, Northern California
Car Info: 05 Subaru Impreza STI
Project update......
One part of the project with this Legacy has been to rebuild all the parts that will not be going back on the car and sell them, It has added a significant amount of work to the project, however I hope that it will keep one or more Legacys out there running.
I am currently rebuilding the original 2.2 SOHC engine, last weekend I crack checked the crank, Cams, rods , pistons and pins and assembled block and measured bearing clearences
I also stripped and cleaned the heads and faced the valves and cut the seats, I think I will do a little clean up inlet and exhaust port work as the casting are very rough!
Name:  CA038819-AC9A-416A-B287-0524C2A58BE9-223-00000023D8AEFD27_zpsc9d6e508.jpg
Views: 1214
Size:  241.2 KB
Name:  9FAC1934-B1A5-471A-9BAB-248D3AD1D6EC-223-00000023C35F7C3E_zpsa03c12a5.jpg
Views: 1201
Size:  262.5 KB
Name:  9792F4B8-40A1-444A-9019-7A86CF4BCF8C-223-00000023B253B7BD_zpsd51f00cb.jpg
Views: 1203
Size:  331.8 KB
Name:  F75E7501-54D7-40F5-B27C-8A9978176C6E-223-0000002390AD0B2A_zps23831a03.jpg
Views: 1216
Size:  320.2 KB
Name:  FC7D1A40-54C5-45F0-A024-EB9D131BE981-223-000000236E1E6877_zps9712a611.jpg
Views: 1227
Size:  261.9 KB
Name:  46A49C13-898C-4944-AD4E-4F7C40B9D06F-223-0000002346AE3B5D_zps054e5b7f.jpg
Views: 1175
Size:  100.3 KB
Name:  773C84B1-57EE-4A7B-80A4-BC445CE75592-223-000000231AF19574_zpsb431438c.jpg
Views: 1176
Size:  93.7 KB
Old Apr 27, 2013 | 10:17 PM
  #62  
22B05STI's Avatar
Thread Starter
Registered User
 
Joined: Aug 2012
Posts: 206
From: Monterey, Northern California
Car Info: 05 Subaru Impreza STI
Today was a busy day, I modified a hood scoop to let more air into the engine bay and I plan on cutting luveurs into the panel on the inside of the hood to help lower temp of engine bay/intercooler. I also spent some time blending the ports on the original 2.2 cyl heads, they are very rough castings. Finally I stripped and inspected my original transmission, It looks in great shape so I will replace the seals and put it back together
Name:  12B272E1-69C9-4E50-8FB5-BDC677214110-109-0000005C8A83F267_zpsf16f91d0.jpg
Views: 1200
Size:  298.6 KB
Name:  F040A0F4-0AE2-4F68-A761-731BBF2F400B-109-0000005D1ED344FE_zpsdbad4056.jpg
Views: 1196
Size:  307.1 KB
Name:  034BB157-EE41-4A7D-BD0D-B7FFF629EEDC-109-0000005D43FAD212_zps733f5f5d.jpg
Views: 1152
Size:  321.6 KB
Name:  49E378D4-B634-4071-B6CD-D5A3294FC5EE-109-0000005D4F32AEEC_zpse765e502.jpg
Views: 1198
Size:  137.4 KB
Name:  AF4C1853-EF5A-4516-9796-C2D0DEC7E24F-109-0000005D603AE25A_zpsac58df74.jpg
Views: 1204
Size:  291.6 KB
Name:  BFE1939C-65BB-4430-A521-A621D0177DAE-109-0000005D692B9C31_zpsc5dfcfec.jpg
Views: 1216
Size:  279.6 KB
I plan on doing more work in the area of reducing ambient temps in Eng bay.
Old Jul 3, 2013 | 04:37 PM
  #63  
22B05STI's Avatar
Thread Starter
Registered User
 
Joined: Aug 2012
Posts: 206
From: Monterey, Northern California
Car Info: 05 Subaru Impreza STI
Today I caulked all the seams on the Legacy, it will be painted soon.
Name:  DSC05394_zps84002234.jpg
Views: 1201
Size:  1.25 MB
Name:  DSC05392_zps9481ee0d.jpg
Views: 1218
Size:  1.80 MB
Name:  DSC05388_zps5fdc7602.jpg
Views: 1251
Size:  1.43 MB
Name:  DSC05390_zps541fb5cd.jpg
Views: 1205
Size:  1.47 MB
Name:  DSC05408_zps719f88b8.jpg
Views: 1244
Size:  1.40 MB
Name:  DSC05409_zps57b621ae.jpg
Views: 1209
Size:  1.52 MB
Old Jul 3, 2013 | 05:33 PM
  #64  
22B05STI's Avatar
Thread Starter
Registered User
 
Joined: Aug 2012
Posts: 206
From: Monterey, Northern California
Car Info: 05 Subaru Impreza STI
Name:  82F352C7-3EA9-45E9-B673-7284A644E6B0-117-000000186F69D505_zps85e4dec4.jpg
Views: 1161
Size:  268.6 KB
Name:  49793C43-7CB0-453B-9E84-2806CF92048F-101-00000028CDA9EB10_zps8abfd248.jpg
Views: 1180
Size:  312.1 KB
Name:  B1A6C8E0-7F80-47B7-872E-C86319E1ECAD-101-00000028DB831354_zpsefd65576.jpg
Views: 1147
Size:  332.0 KB
Name:  8DFEA9BA-BF33-4A07-A269-D97EC78D622B-101-00000028E7A2B199_zpsc383fed9.jpg
Views: 1196
Size:  344.2 KB
Name:  535878AC-5B13-4533-A3B3-BB65D965A891-111-0000000F5B5AA9B3_zpsf233abfb.jpg
Views: 1153
Size:  328.2 KB
Name:  B3232052-1AB5-43D5-8BDF-54C968F82E6D-111-0000000FB7007202_zps18720397.jpg
Views: 1178
Size:  274.7 KB
Name:  70C2BFB6-291B-4019-8CCA-261899BF16C9-111-0000000FAC8B0D74_zpsa7aba955.jpg
Views: 1188
Size:  347.1 KB
This is the original 2.2 now all rebuilt and ready to sell!
Old Jul 4, 2013 | 12:08 AM
  #65  
Dominator's Avatar
Registered User
 
Joined: Oct 2012
Posts: 6
From: Fairbanks, Alaska
Car Info: 1991 Legacy SS
This is such a nice build. Keep up the great work!
Old Jul 11, 2013 | 10:01 PM
  #66  
22B05STI's Avatar
Thread Starter
Registered User
 
Joined: Aug 2012
Posts: 206
From: Monterey, Northern California
Car Info: 05 Subaru Impreza STI
The legacy is now painted, it is awesome to see it now
Name:  IMG_1949_zps267d8e29.jpg
Views: 1333
Size:  3.66 MB
Name:  IMG_1948_zps5fa8656c.jpg
Views: 1247
Size:  3.79 MB
Name:  IMG_1955_zps61f482dd.jpg
Views: 1313
Size:  4.06 MB
Name:  IMG_1958_zps887a6b76.jpg
Views: 1306
Size:  4.44 MB
Name:  IMG_1935_zpsb369b262.jpg
Views: 1262
Size:  5.28 MB
Name:  IMG_1965_zpsb96af555.jpg
Views: 1251
Size:  4.95 MB
Name:  IMG_1940_zps9c934216.jpg
Views: 1336
Size:  4.18 MB
Name:  IMG_1909_zps3dc8817c.jpg
Views: 1314
Size:  4.00 MB
Name:  IMG_1917_zps345a266c.jpg
Views: 1328
Size:  4.78 MB
Name:  IMG_1930_zps2b002f34.jpg
Views: 1354
Size:  4.13 MB
Name:  IMG_1968_zpsbb6d2614.jpg
Views: 1274
Size:  4.77 MB
Old Jul 11, 2013 | 10:57 PM
  #67  
cwc16's Avatar
Registered User
iTrader: (13)
 
Joined: Jul 2012
Posts: 991
From: UTAHZ
Car Info: 17 WRX
looks so amazing! Such an amazing build!

p.s. Ive been seeing the forester around town! it looks good as well!
Old Jul 14, 2013 | 12:01 AM
  #68  
22B05STI's Avatar
Thread Starter
Registered User
 
Joined: Aug 2012
Posts: 206
From: Monterey, Northern California
Car Info: 05 Subaru Impreza STI
Here are a few pictures of progress, I picked the car up today.
Name:  IMG_1987_zps9534a572.jpg
Views: 1286
Size:  5.74 MB
Name:  IMG_1986_zps81b393ad.jpg
Views: 1255
Size:  4.75 MB
Name:  IMG_1985_zpsd056690f.jpg
Views: 1255
Size:  5.38 MB
Name:  IMG_1980_zps8f0aadcc.jpg
Views: 1311
Size:  5.24 MB
Name:  IMG_1978_zpsd4952696.jpg
Views: 1319
Size:  3.99 MB
Old Jul 28, 2013 | 05:37 PM
  #69  
22B05STI's Avatar
Thread Starter
Registered User
 
Joined: Aug 2012
Posts: 206
From: Monterey, Northern California
Car Info: 05 Subaru Impreza STI
I have had a few people ask me about removing the trim so I will post a few photos that will show what holds the trim in place, once the rubber door seals are removed and the screws removed from the channel that retains the door seals, then the trim can be removed from the clips. There is a nut on the rear corner window trim that needs to be removed from the inside of the car, so the inside trim piece needs to be removed to get to it, I have taken a photo of that so it will make sence
Name:  IMG_2023_zps90c0f832.jpg
Views: 1257
Size:  4.50 MB
Name:  IMG_2024_zpsd1644362.jpg
Views: 1250
Size:  4.17 MB
Name:  IMG_2026_zpsd1571638.jpg
Views: 1189
Size:  661.2 KB
Name:  IMG_2034_zpsf4edb9ab.jpg
Views: 1266
Size:  4.53 MB
The last photo shows the trim with the channel removed, you can see that the screws go through the trim !
Old Jul 28, 2013 | 06:55 PM
  #70  
22B05STI's Avatar
Thread Starter
Registered User
 
Joined: Aug 2012
Posts: 206
From: Monterey, Northern California
Car Info: 05 Subaru Impreza STI
Now for a project update, I have fit most of the trim on the car, I am missing the trim on the left front door(center moulding) and both rear doors I need the trim that runs against the glass. I have most of the fuel system in except for needing a few clamps to finish the job. I have all the window regulators in and all the glass and door seals installed as well as the locking Mechanisims. I fit the window wiper mechanism back in place and all the lock mechanisim back in place in the trunk.
Here's the photos
Name:  IMG_1981_zps9a40dedc.jpg
Views: 1329
Size:  5.87 MB


Name:  IMG_2037_zpsee9eb49a.jpg
Views: 1244
Size:  4.70 MB
Name:  IMG_2041_zpsf7e8754a.jpg
Views: 1248
Size:  4.14 MB
Name:  IMG_2044_zps890a3190.jpg
Views: 1293
Size:  4.18 MB
Name:  IMG_2046_zps8599383c.jpg
Views: 1301
Size:  4.44 MB
Name:  IMG_2055_zpse1924c03.jpg
Views: 1240
Size:  6.20 MB
Name:  IMG_2057_zps0fe0c4a6.jpg
Views: 1293
Size:  5.88 MB
Old Jul 28, 2013 | 07:14 PM
  #71  
22B05STI's Avatar
Thread Starter
Registered User
 
Joined: Aug 2012
Posts: 206
From: Monterey, Northern California
Car Info: 05 Subaru Impreza STI
Here are some photos of the doors etc now all back together
Name:  IMG_2018_zps5813c64c.jpg
Views: 1172
Size:  4.91 MB
Name:  IMG_2011_zps78c02733.jpg
Views: 1247
Size:  4.98 MB
Name:  IMG_2020_zps42eb96e1.jpg
Views: 1305
Size:  5.78 MB
Name:  IMG_2010_zpsd786a1d1.jpg
Views: 1262
Size:  4.85 MB
Name:  IMG_2049_zpsa997d5d8.jpg
Views: 1322
Size:  4.39 MB
Name:  IMG_2058_zps021d586c.jpg
Views: 1259
Size:  6.81 MB
Name:  15F47CE2-4BAC-41BF-9CDD-E93651AED0BC-97-00000044BC835D3B_zps35f14070.jpg
Views: 1117
Size:  257.3 KB
Name:  6C3E75BD-F297-4D49-9037-8FFD91DD3E7B-97-00000044AE5FEAFD_zps56cae71a.jpg
Views: 1181
Size:  331.7 KB
Old Oct 30, 2013 | 09:02 PM
  #72  
22B05STI's Avatar
Thread Starter
Registered User
 
Joined: Aug 2012
Posts: 206
From: Monterey, Northern California
Car Info: 05 Subaru Impreza STI
Hi everyone, well I finally have an update, I have the front Sub frame painted and fitted to the car. I have to get a steering rack from a 05-07 Impreza STI and also need to modify a intermediate steering shaft to fit between the column and the rack as I have been told these are different spline on the Legacy Column compared to the Impreza. The front Bar set up is great, there are four positions on the ARB Arms to Adjust the bar from a soft to firm position (the Softest setting being the hole furthest away from the bar at the end of the arm which is where there is the most leverage action on the bar) also the splined bar itself can be easily changed.
Here are a few photos of the Subframe in place
Name:  DSC05440_zps4a46409b.jpg
Views: 1179
Size:  1.87 MB
Name:  DSC05434_zps3e824567.jpg
Views: 1208
Size:  1.72 MB
Name:  DSC05433_zps96500f40.jpg
Views: 1250
Size:  1.89 MB
Name:  DSC05432_zps856e3f85.jpg
Views: 1191
Size:  1.88 MB
Name:  DSC05428_zps666cebb5.jpg
Views: 1180
Size:  1.91 MB
Old Nov 2, 2013 | 11:10 AM
  #73  
sigma pi's Avatar
9 to 5 mod
iTrader: (6)
 
Joined: Jan 2003
Posts: 57,389
From: Chavez Ravine
Car Info: 03 Impreza WRX
That sway bar set up is sexy
Old Nov 8, 2013 | 08:06 AM
  #74  
22B05STI's Avatar
Thread Starter
Registered User
 
Joined: Aug 2012
Posts: 206
From: Monterey, Northern California
Car Info: 05 Subaru Impreza STI
For those of you on facebook please click this link and vote for my wifes photo, if you open the link click like on the actual photo that is counted as a vote. It is for the Subiegirls Calendar
https://m.facebook.com/story.php?sto...user=734104857
Name:  887F8417-2470-4C27-BFBD-BDEFBAA3DF5F-429-000000999B0D6C0E_zps56622bd5.jpg
Views: 1213
Size:  375.3 KB
This is the Photo
Old Nov 11, 2013 | 12:33 PM
  #75  
22B05STI's Avatar
Thread Starter
Registered User
 
Joined: Aug 2012
Posts: 206
From: Monterey, Northern California
Car Info: 05 Subaru Impreza STI
Hi everyone, If you are reading through this thread through the link emailed to you then thanks for taking the time to look, I certainly apreciate that people are following the build, I hope you like the project and what I have done. There's much to be done yet !



All times are GMT -7. The time now is 09:11 PM.