Engine Building Services at DBTuned.

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Old Aug 14, 2010 | 12:37 PM
  #31  
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Originally Posted by Paul@dbtuned
Some very good information:
Yes that is good information.
How have you determined what is "excessive" for oil clearances? What clearances have you tried? What effect did they have on oil pressure and with what weight oil?

-- Ed
Old Aug 14, 2010 | 04:15 PM
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I haven't measured internal engine components during use.
The question was asked as you stated that your clearances allow for cooler temps.
Obviously, for you to make this statement, you must have taken some "before" and" after" temperature readings of the bearings.
But it appears that you didn't do this, as all you did was measure oil temps.
What were the oil temps with the different clearances?

BTW, our arts are measured by the various machine shops that we use and plastigage is used during final assembly.
I've seen starrett, fowler, and mitutoyo dial bore gages, OD mics, ID mics used.
Old Aug 14, 2010 | 04:22 PM
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Another concern about greater clearances is oil whirl/oil whip.
This occurs when a resonance frequency is reached and sustained in "extreme conditions".
The lubricating oil gets whipped up and looks like that picture you posted on you baffled oil can thread.
Old Aug 14, 2010 | 04:51 PM
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Originally Posted by Paul@dbtuned
I haven't measured internal engine components during use.
The question was asked as you stated that your clearances allow for cooler temps.
Obviously, for you to make this statement, you must have taken some "before" and" after" temperature readings of the bearings.
But it appears that you didn't do this, as all you did was measure oil temps.
What were the oil temps with the different clearances?

BTW, our arts are measured by the various machine shops that we use and plastigage is used during final assembly.
I've seen starrett, fowler, and mitutoyo dial bore gages, OD mics, ID mics used.
As you can imagine, there is no practical way to measure actual bearing temperatures, so we look at indirect data to see what effect our changes are having.

I have seen up to 20* variance in oil temperature as well as more consistent oil pressures under heavy use with our spec and recommended oil.

We only use one machine shop for consistency and they do all the measurements. We then use plastigage in house as well as a bore gauge to verify all measurements at the time of assembly.

-- Ed
Old Aug 14, 2010 | 04:53 PM
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Originally Posted by Paul@dbtuned
Another concern about greater clearances is oil whirl/oil whip.
This occurs when a resonance frequency is reached and sustained in "extreme conditions".
The lubricating oil gets whipped up and looks like that picture you posted on you baffled oil can thread.
Indeed that is a concern. There is of course a point where the clearance becomes too loose just as it can be too tight. The frothing oil from the catch can is a result of fuel and water vapors mixed in with the oil residue. Similar to the milkshake you get when a head gasket lets go.

-- Ed
Old Aug 14, 2010 | 04:54 PM
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Originally Posted by EQ Tuning
How much power and RPM are the stock specs good for?
How have you determined these ranges?
What oil do you recommend for your built engines and under what conditions?

-- Ed
Here are some questions you may have missed.

-- Ed
Old Aug 14, 2010 | 05:06 PM
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are you guys giving away a built motor again at bam x?
Old Aug 14, 2010 | 05:12 PM
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I have no idea what the upper limit is for "stock spec" built engines, but several engine builders and race teams pushing high 600 crank horsepower seem to have have no issues with stock spec clearances.
Old Aug 14, 2010 | 05:15 PM
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Originally Posted by xhengmanx
are you guys giving away a built motor again at bam x?
Probably not as it turned out to be a PITA; the winner sold the motor, it then went through a few other owners.
everytime it traded hands, i was bombarded with built info requests.
Old Aug 14, 2010 | 05:19 PM
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aw would of been awesome... to bad who ever won it wouldnt use it to its full potential. but i totally understand hwo you feel.
Old Aug 16, 2010 | 08:35 AM
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Originally Posted by EQ Tuning

I have seen up to 20* variance in oil temperature as well as more consistent oil pressures under heavy use with our spec and recommended oil.


-- Ed
Can you clarify this for us?
Looser tolerance = hotter or cooler oil?

Was your data gathered on the same car/mods with two different engines on the same day?
What was the methodology of this research?

We use a German brand true synthetic motor oil in 5-40 and recommend a 10-40 or 20-50 at the track.
But, most customers just use the 5-40 all the time with no failures to date.
Old Aug 16, 2010 | 10:05 AM
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Originally Posted by Paul@dbtuned
Can you clarify this for us?
Looser tolerance = hotter or cooler oil?

Was your data gathered on the same car/mods with two different engines on the same day?
What was the methodology of this research?

We use a German brand true synthetic motor oil in 5-40 and recommend a 10-40 or 20-50 at the track.
But, most customers just use the 5-40 all the time with no failures to date.

Data was gathered on a couple cars with nearly identical setups under identical conditions. The cars with a slightly looser spec saw more consistent oil and coolant temperatures as well as more consistent oil pressures under heavy track use. This is by no means a perfect test, but gave us some good data in a relatively practical approach.

Why do you recommend a 10-40 rather than a 5-40 at the track?
What's the most power you've achieved on any of your built engines that see track time? How much track time have these seen? What's the most amount of track time any of your built engines have seen?

-- Ed
Old Aug 16, 2010 | 12:20 PM
  #43  
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Originally Posted by EQ Tuning
Data was gathered on a couple cars with nearly identical setups under identical conditions. The cars with a slightly looser spec saw more consistent oil and coolant temperatures as well as more consistent oil pressures under heavy track use. This is by no means a perfect test...,
From an engineering point of view, it's not a valid methodology at all.
Can you quantify "consistent"?
Did you see a decrease in oil temps on motors running your spec'ed clearance?

Originally Posted by EQ Tuning
Why do you recommend a 10-40 rather than a 5-40 at the track?
Because it works.

Originally Posted by EQ Tuning
What's the most power you've achieved on any of your built engines that see track time?
~460-500whp.

Originally Posted by EQ Tuning
How much track time have these seen? What's the most amount of track time any of your built engines have seen?

-- Ed
I don't know...some customers go 1 track event every month, some hit the tracks every weekend.
Old Aug 16, 2010 | 08:43 PM
  #44  
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Originally Posted by Paul@dbtuned
From an engineering point of view, it's not a valid methodology at all.
Can you quantify "consistent"?
Did you see a decrease in oil temps on motors running your spec'ed clearance?
I agree its not a great test, but that's all we could do with the resources we had at the time. By consistent, I mean the oil temps and pressures stayed stable through prolonged hard track driving. The tighter clearance motors seemed to have oil temps rise (up to 20*) and pressures drop through a 20 minute session.

This being said, I've also seen motors from other builders with overly loose clearances that had a hard time maintaining oil pressure under extreme heat even with a 50 weight oil. I would imagine such a spec would be more appropriate for a very high hp drag race motor that will not see sustained heat as much. The point is that there is an appropriate spec for every application. It all depends on what the customer is going to do with the engine.

Because it works.
That doesn't sound very scientific either . Could you explain why you believe a 10-40 oil would work better on the track than a 5-40?

-- Ed
Old Aug 16, 2010 | 09:59 PM
  #45  
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Huh? That seems to defy the basics of thermodynamics.
Originally Posted by EQ Tuning
...The tighter clearance motors seemed to have oil temps rise (up to 20*) and pressures drop through a 20 minute session.

This being said, I've also seen motors from other builders with overly loose clearances that had a hard time maintaining oil pressure under extreme heat even with a 50 weight oil. I would imagine such a spec would be more appropriate for a very high hp drag race motor that will not see sustained heat as much. The point is that there is an appropriate spec for every application. It all depends on what the customer is going to do with the engine.

That doesn't sound very scientific either . Could you explain why you believe a 10-40 oil would work better on the track than a 5-40?

-- Ed


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