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Is a downpipe really worth it?

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Old Feb 15, 2004 | 11:59 PM
  #1  
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Is a downpipe really worth it?

"Since we live in the clean air era, SPD Tuning Service does not recommend removing the large down pipe cat on road car. First, the down pipe cat is actually the same unit used on the STI 280hp cars. This main down pipe cat is known to run a clear 300-320hp before is considered a power restriction. It is just not a significant restriction at the power levels we can achieve on pump gas. Yes, if we eliminate the main cat there is a mild improvement in spool-up of the turbo, but not huge gains that justify turning you car into a pollution machine. Just do not worry about it. My 260hp WRX runs a down pipe cat. It runs just fine. For a mild tuning of the engine please keep your main cat. The power gains will be quite similar with or without, if other details are taken care of."

That is taken from SPD USA's website. They suggest for exhaust work you leave the cat in the downpipe and you'll be set replacing everything but the downpipe (up-pipe, catback and elimination of the 3rd cat) unless you are going north of 300hp. All the information I have found on their site is pretty damn accurate. Things like their STRONG suggestion of leaving the stock bypass valve in, their shifting techniques page, all in all they seem to know their ****... So I was wondering what you all thought? It seems from what I've read on these boards that the dp is one of the main sources of restriction. I wonder what gain one would observe when going from the stock dp to an aftermarket one if all the rest of the exhaust has already been replaced... Anyone got any evidence one way or the other? Oh here's their website, lots of good reading: http://www.spdusa.com/
Old Feb 16, 2004 | 01:56 AM
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Something to note: it seems that SPD's hp numbers are flywheel hp numbers. "280" for the older JDM STi would not be wheel hp. Using a very appropriate 25% all-wheel drivetrain loss for our cars, 300 to the wheels would be 400 at the flywheel. However, 300 flywheel hp is 225 to the wheels. With that cat you wont be putting 300 to the ground.

jason
Old Feb 16, 2004 | 02:15 AM
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i run catless and i love it

p.s. i shoot fireballs
Old Feb 16, 2004 | 05:02 AM
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I run catless also and it is sweet. On the other had I'm not doing the enviromant any good, but neither did my snowmobile that is way worse than my car on emissions.
Old Feb 16, 2004 | 08:30 AM
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One of the points that the SDP tuning site makes again and again is that most of the components that US drivers change out to make more HP are also stock on the JDM WRX and are even used in the engine build-up of the WRC cars. The commentary about intakes is extremely interesting; turns out the intake on the 300HP WRC car is 1/3 the size of our stock intake! Clearly, burning race fuel helps, but I do think he does a good job debunking some common myths... Certainly his advice for anyone wanting to run a 300HP setup should give everyone pause (hint: rebuild pistons, valves, injectors and cylinder jackets first!)

Personally, no offense intended to anyone, but I think running a totally catless car is irresponsible and ultimately quite destructive to the car. If you have unburnt fuel ending up in your exhaust pipe, that indicates incomplete combustion in the actual cylinder -- something that the car's entire engineering (ECU, cams, valve train) was designed to prevent from the ground up. Subaru engineers worked for almost a decade on an engine design that would provide both power and efficiency, and stripping out the entire exhaust side of the engine defeats all of their design efforts and throws a very tightly-engineered setup out of balance. You've just got to ask yourself: who knows the car's core design and potential better, Joe Weldit at the exhaust shop or the Subaru engineers who built it?
Old Feb 16, 2004 | 10:35 AM
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52 posts is far from noob!

I appreciate what you are saying, and yes, the factory stock setup is conservative. However, it was also engineered as a complete package -- in other words, the backpressure generated by the stock exhaust setup was engineered into the cam timing, valve stroke and ther parts of the combustion cycle. Strip out all the backpressure and something will have to be out of factory spec somewhere.

I've seen a lot of N/A cars with 3" or 4" exhaust on them, and without backpressure those overtuned engines lose ALL of their power... many people turn a Honda Prelude from a 15-second car to a 20-second car this way.

I think of it this way: my father rebuilt 3 Porsche 911s back in the 80s, buying them "blown up" and rebuilding the engines. Every non-stock part he put on those engines came back to haunt him, and even with stock parts, he could never get back to the German factory spec. If Japanese engines are as well-engineered, we should make changes to the drivetrain with caution, not abandon.
Old Feb 16, 2004 | 01:19 PM
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That SPD guy is full of it. Having gone from a stock wrx to one with just an UP/DP, there are definitely HUGE torque gains to be had on the low end. It might not help with peak HP but who wants to brag about peak numbers when the drivability goes way up.
Old Feb 16, 2004 | 05:12 PM
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Originally posted by mexicanpizza
That SPD guy is full of it. Having gone from a stock wrx to one with just an UP/DP, there are definitely HUGE torque gains to be had on the low end. It might not help with peak HP but who wants to brag about peak numbers when the drivability goes way up.
But did you go straight from stock to both up pipe and dp at the same time? See What I think he was saying was compared to the rest of the exhaust system, the dp is not that restrictive. In other words if you remove the other cats and put in straight pipe, that's where most the gains come from. Even if you noticed a big gain from your dp, who's to say it came from the cat in the actual dp or the one in the midpipe? Most aftermarket downpipes replace both of these cats. I had asked this question before and no one seemed to really know... I was basically trying to figure out which cat was the least restrictive because I wanted to leave at least one cat in place... Someone said it is the sum of the effects of the parts as a whole that is large but see I'm trying to find out which part contributes the least so I can leave it on and keep the exhaust semi-environmentally friendly and stock looking. I am looking at doing an up-pipe (pretty well hidden), then replacing the third cat with this: http://www.daddysscp.com/cgi-bin/plu...ategory_Code=E
Which let's face it, looks like it has a cat. Then getting a borla hush catback. The only stock part of the exhaust in place would be the dp but the system would look relatively stock and still contain one cat. This would work out great if the stock dp is not that restrictive as SPD Tuning suggests...
Old Feb 16, 2004 | 05:36 PM
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Originally posted by meilers

Personally, no offense intended to anyone, but I think running a totally catless car is irresponsible and ultimately quite destructive to the car. If you have unburnt fuel ending up in your exhaust pipe, that indicates incomplete combustion in the actual cylinder -- something that the car's entire engineering (ECU, cams, valve train) was designed to prevent from the ground up. Subaru engineers worked for almost a decade on an engine design that would provide both power and efficiency, and stripping out the entire exhaust side of the engine defeats all of their design efforts and throws a very tightly-engineered setup out of balance. You've just got to ask yourself: who knows the car's core design and potential better, Joe Weldit at the exhaust shop or the Subaru engineers who built it?
This part of this persons post tells me ONE thing.....the person who wrote it knows absolutly NOTHING about how an internal combustion engine works in any way.

Nothing personal, DooD...but go to school and get an education on how these things work(like I did) and then see what you think you know.

Last edited by Uncle Scotty; Feb 16, 2004 at 05:38 PM.
Old Feb 16, 2004 | 08:18 PM
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Originally posted by blingbling
I've been thinking about it and he is definately right if you JUST yank the cat (do nothing else). That's why they got the MIL eliminator out there though, to take care of this problem.

Someone tell me if this is what happens in our cars: YOu yank the cats but put in no MIL. The O2 detects the crap in the exhaust and tells the car to trim the injector pulses (for less fuel which equals less yucka in computer lingo). This causes the car to run lean and generally like my old Metro.

Does our O2 control that or no? (I'm learning too)
Yes some CEL's put the ECU into limp mode but SPD tuning was not talking about this... He is talking purely of physical restriction. Taken for granted here are proper ecu reflasing/tuning and of course a CEL fix... I'm not too sure but I think the O2 sensor CEL won't put the engine into limp mode. It takes more serious sensory malfunctions for that I believe, again not 100% sure about that though, someone can confirm or correct that because there are lots of people who have had those CEL's up. The bottom line of SPD's theory is that this setup:

straight up-pipe, stock downpipe, straight 3rd cat eliminator, straight catback

Will pretty much be just as good as this setup (as long as you are staying below 300-320hp):

straight up-pipe, straight downpipe, straight 3rd cat eliminator, straight catback

Where I put "straight" I mean aftermarket high flow pipes with no cats...



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