Engine/Power - EJ20T (pre-2006 WRX and JDM) There is replacement for displacement, it is forced induction - OEM 2.0 liter turbo engines in the USDM WRX. 90-94 Legacy Turbo EJ22 turbo engines can also be discussed here.

custom cat piece to replace stock rear exhaust pipe / resonator

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Old Oct 17, 2003 | 10:23 AM
  #1  
Wagon Joe's Avatar
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From: Conway, NH
Car Info: '04 WRX Wagon in Blue
Question custom cat piece to replace stock rear exhaust pipe / resonator

My exhaust setup right now is:

PDE flex uppipe
PDE downpipe (replaces both cats)
stock rear exhaust section / resonator
Prodrive Axle-back

For environmental (and olfactory) reasons, I don't want to stay completely catless for long. I was thinking about having a custom cat piece built for the stock rear section, but I was wondering if it would be effective. Would it get hot enough to do its job? And are there any safety concerns (e.g., too close to gas tank) that I should be aware of? Thanks for your input.
Old Oct 17, 2003 | 07:01 PM
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Car Info: 1993/2000/2001 GF4 mostly red
I would recommend having the cat welded into the downpipe if it has a sufficiently long, straight section. The closer you get it to the turbo (don't worry, the bellmouth should keep it far enough away not to cause spooling issues) the better it will perform as it will heat up faster. I commend you for reinstalling one now, although expect to lose 5-10 hp.
Old Oct 17, 2003 | 09:33 PM
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I was thinking about welding a cat to the downpipe, however, there doesn't seem to be a long enough of a straight section to do so. There are about 3-4 bends along the pipe. Any suggestions?
Old Oct 20, 2003 | 08:53 AM
  #5  
Wagon Joe's Avatar
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cool. let me know how it turns out.

- Joe
Old Nov 3, 2003 | 11:55 PM
  #7  
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Thanks for the info. I am getting a carsound 3" cat welded to my Helix downpipe. I was worried that it might not be sufficient. But since you're not getting any smells, that puts my mind at ease.
Old Nov 4, 2003 | 12:31 PM
  #9  
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Car Info: '04 WRX Wagon in Blue
That's great news... I just got back from Meineke to get an estimate for the weld job and they didn't want to have anything to do with it. I'll try some smaller shops tomorrow.
Old Nov 4, 2003 | 10:12 PM
  #11  
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Yeah, try a local muffler shop that alot of import drivers go, they'll do it. My shop is charging me $110 for the cat + install on the downpipe.
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